In large-scale organic fertilizer production line, large-wheel compost turners, with their unique advantages, have become a key piece of equipment for improving production line efficiency and injecting strong momentum into the industry's development.
Their superior processing capacity and scalability perfectly meet the needs of large production capacities. With a main turntable diameter of 5-10 meters, they can process 100-200 tons of material per hour, three to five times that of crawler-type compost turners, with a maximum daily processing capacity of 1,000 tons. For production lines with an annual output exceeding 100,000 tons, they can achieve a continuous daily processing capacity of 800-1,500 tons through multiple piles of material in a circulating operation. They connect front-end pretreatment with back-end crushing and granulation, forming a complete "pretreatment-fermentation-deep processing" process, ensuring a stable supply of raw materials and addressing bottlenecks in large-scale production.
The large-wheel compost turner offers significant advantages in fermentation quality and cost control. The centrifugal force generated by its rotation ensures that the material is turned to a depth of 1.5-2 meters, thoroughly mixing the upper and lower layers and maintaining a temperature difference of ≤2°C, thus preventing uneven fermentation. The high temperature phase effectively kills pathogens and weed seeds, ensuring safe and high-quality organic fertilizer. The equipment also features a high degree of automation, requiring only one to two people to operate each unit, reducing labor costs by 50%-70%. Its low energy consumption per unit of material reduces operating costs by 20%-30% compared to traditional equipment, achieving a win-win situation for both quality and efficiency.
It also optimizes site utilization and enhances operational flexibility. Adaptable to windrow fermentation, it increases site utilization by over 30% compared to trough fermentation, reducing land costs. The electronic control system, which supports touchscreen operation, allows for flexible adjustment of turning and travel speeds, and adjusts the fermentation cycle based on raw material supply and pelletizing capacity. It easily adapts to diverse production needs, providing a solid foundation for efficient, stable, and sustainable operation of organic fertilizer production lines.
